Mold Flow Analysis for 3POS HV Pass Through Connector Plastic Body

three-hole through hole connector

At FPIC (Shenzhen Forman Precision Industry Co., LTD), we take great pride in our commitment to delivering top-quality connectors to our valued customers. As part of our dedication to excellence, our talented RD engineer has conducted a comprehensive mold flow analysis for the plastic body of our 3POS HV pass through Connector. This meticulous analysis ensures that our connectors meet the highest standards of performance, reliability, and durability.

three-hole through hole connector

Key Insights from the Mold Flow Analysis:

  1. Filling Time Optimization: Our analysis allows us to fine-tune the injection parameters and mold design, ensuring efficient and uniform filling of the mold cavity with molten plastic material. This optimization minimizes the risk of defects, ensuring consistent connector quality.
    seting the filling time

    Fill time is: 1.185 seconds

  2. Screw Speed Control: By carefully controlling the screw speed during the injection molding process, we achieve precise and repeatable results. This approach prevents material degradation and excessive shear stress, enhancing the overall manufacturing process.

    recommended screw speed

    recommended screw speed

  3. Uniform Pressure Distribution: Our expert team ensures that the plastic material is evenly distributed within the mold cavity during the injection process. This uniform pressure distribution guarantees a connector body with consistent strength and structural integrity.
    pressure

    pressure

  4. Seamless Weld Lines: The weld line analysis identifies potential weak points where plastic materials merge during filling. By optimizing the mold design and injection parameters, we achieve strong and seamless weld lines, enhancing the connector’s mechanical properties.
    weld lines
  5. Optimal Circuit Coolant Temperature: Proper coolant temperature is essential for efficient cooling and solidification of the plastic material. Our analysis focuses on achieving the optimal coolant temperature profile to reduce cycle times and improve productivity.
    circuit cooltant temperature
  6. Shape Integrity in All Directions: Our meticulous analysis ensures that the connector’s body maintains its desired shape and dimensions without warping or deformation during cooling. We pay close attention to shape changes in the X, Y, and Z directions to achieve dimensional accuracy.
    X direction

    X direction

    Y direction

    Y direction

    Z direction

    Z direction

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Explore the Versatility of 2.54mm Pitch Female Headers

2.54mm female header

2.54mm Pitch Female Headers Introduction:

When it comes to creating reliable connections between electronic components, 2.54mm pitch female headers play a vital role. These versatile connectors are commonly used in board-to-board connections, offering seamless integration and robust signal transmission. Whether you need surface mount technology (SMT) or through-hole mounting (DIP) solutions, 2.54mm pitch female headers provide the flexibility and reliability you require.

SMT Type Female Headers:

2.54mm pitch SMT type female headers are designed for surface mount technology applications, enabling efficient and automated assembly processes. These headers feature a compact and streamlined design, allowing for high-density PCB layouts and space-saving solutions. With their fine pitch, they are suitable for various electronic devices where space is a premium. The SMT type female headers ensure secure and stable connections, making them ideal for demanding applications in computer peripherals, communication equipment, and consumer electronics.

DIP Type Female Headers:

For through-hole mounting applications, 2.54mm pitch DIP type female headers are the go-to choice. These headers offer easy manual or automated assembly on circuit boards, providing a reliable and stable connection. With their standardized pitch, they are compatible with standard PCB designs, simplifying integration into electronic projects. The DIP type female headers are commonly used in applications where robustness and durability are crucial, such as automotive electronics, industrial equipment, and power supplies.

Versatility and Applications:

The versatility of 2.54mm pitch female headers extends to a wide range of applications. They are indispensable in board-to-board connectors, allowing seamless connections between PCBs and enabling the transfer of signals and power between different modules. These headers find applications in various industries, including telecommunications, consumer electronics, medical devices, and more.

FPIC’s Commitment to Quality:

As a leading manufacturer of electronic connectors, FPIC is committed to delivering high-quality 2.54mm pitch female headers. With our state-of-the-art manufacturing facilities, stringent quality control processes, and adherence to international standards, we ensure that our female headers meet the highest standards of performance, reliability, and durability.

Conclusion:

In the realm of board-to-board connectors, 2.54mm pitch female headers are indispensable components for creating reliable and efficient connections. Whether you require SMT or DIP type solutions, these headers offer versatility, compatibility, and reliability for a wide range of applications. At FPIC, we pride ourselves on delivering top-notch 2.54mm pitch female headers that meet the diverse needs of our customers. Contact us today to explore our range of connectors and discuss your specific requirements.

Send us inquiry to [email protected].

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Board to Board Connector Solution for PCBs

board to board connector

Board to board connector (B2B) are the perfect solution for interconnecting printed circuit boards (PCBs) within electronic equipment and devices. At FPIC, we specialize in the design and manufacture of high-quality B2B connectors that are widely used in various applications, including consumer electronics, medical devices, and automotive electronics.

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1.27mm Female Headers: Enable Seamless Connectivity

1.27 female header

1.27mm Female Headers Introduction:

At Shenzhen Forman Precision Industry Co., Ltd. (FPIC), we pride ourselves on providing top-quality electronic components that drive innovation and enable seamless connectivity. In today’s blog, we will delve into the world of 1.27mm female headers, an essential component in various electronic applications. Discover how these connectors offer versatility, reliability, and design flexibility, making them a go-to choice for engineers and designers worldwide.

1.27mm Female Headers: The Basics:

1.27mm female headers are compact connectors with a pitch size of 1.27mm, allowing for high-density designs while maintaining robust electrical connections. These headers feature a receptacle housing with multiple pins aligned in a single row or double row configuration. They are commonly used for board-to-board and wire-to-board connections, providing reliable interconnections in a wide range of electronic devices and systems.

1.27mm dip single row female header

1.27mm dip single row female header

1.27mm dip triple row female header

1.27mm dip triple row female header

1.27mm double row dip female header

1.27mm double row dip female header

1.27mm smt type female header

1.27mm smt type female header

1.27mm SMT Type Female Header

1.27mm SMT Type Female Header

1.27mm SMT Type Single Row female header

1.27mm SMT Type Single Row female header

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Versatility in Design:

1.27mm female headers offer exceptional design flexibility due to their compact size and various pin configurations. They can accommodate different board layouts and enable connections between multiple electronic components, such as PCBs, modules, displays, and sensors. Whether you need a single-row or double-row configuration, straight or right-angle orientation, or surface mount or through-hole mounting options, there’s a 1.27mm female header solution to meet your specific design requirements.

Reliable Electrical Connections:

Electrical performance is crucial in any electronic application, and 1.27mm female headers excel in this area. These connectors provide stable and low-resistance electrical connections, ensuring efficient signal transmission and minimal signal loss. They are designed to handle high-speed data transfer and can carry significant current loads, making them suitable for applications demanding optimal performance, such as telecommunications, computer peripherals, industrial controls, and consumer electronics.

Durability and Quality:

At FPIC, we prioritize quality and reliability in our components. Our 1.27mm female headers are manufactured using high-quality materials, ensuring durability and long-term performance. They can withstand mechanical stress, temperature variations, and environmental factors, providing reliable connections in challenging operating conditions. With our commitment to stringent quality control standards, you can trust that our 1.27mm female headers will meet your expectations for reliability and performance.

Applications of 1.27mm Female Headers:

The versatility of 1.27mm female headers makes them suitable for a wide range of applications. They are commonly used in:

  • Consumer Electronics: Connect displays, memory modules, and various peripheral devices.
  • Telecommunications: Enable connections in routers, switches, and network equipment.
  • Industrial Controls: Facilitate communication between control boards and interface modules.
  • Automotive Electronics: Connect modules and sensors in vehicle systems.
  • Medical Devices: Establish reliable connections in medical equipment and diagnostic devices.

Conclusion:

1.27mm female headers are essential components for achieving reliable and efficient connections in electronic designs. Their compact size, design flexibility, and excellent electrical performance make them a popular choice among engineers and designers worldwide. At FPIC, we offer a wide range of high-quality 1.27mm female headers, available in different configurations to suit your specific application needs.

Experience the reliability and versatility of our 1.27mm female headers in your next electronic project. Contact us today to discuss your requirements, explore customization options, and take advantage of our expertise in connector solutions. Let us be your trusted partner in driving innovation through reliable and high-performance connectors.

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Pin Headers:Connection Solution for Your Electronics Needs

pin header

When it comes to connecting circuit boards and electronic components, pin headers are an essential solution. These small, yet powerful connectors provide a reliable and secure connection that can withstand high temperatures and vibrations. At FPIC, we offer a wide range of pin headers to meet the diverse needs of our customers.

Our pin headers are available in various sizes, pitches, and materials to suit different applications. Whether you need through-hole or surface-mount options, straight or angled pins, or even custom designs, we have you covered. Our pin headers are made from high-quality materials such as copper alloy, phosphor bronze, and nylon, ensuring durability and reliability.

Pin Headers

Pin Headers

One of the advantages of pin headers is their versatility. They can be used in a variety of applications, including computers, telecommunications, consumer electronics, automotive, and industrial equipment. Pin headers can also be easily combined with other components such as sockets, cables, and headers, making them a flexible and customizable solution for your connection needs.

At FPIC, we are committed to providing the highest quality pin headers to our customers. Our products are manufactured with advanced production technology and are subject to rigorous quality control procedures to ensure that they meet the highest standards. We also offer customization services to meet your specific requirements.

In addition to pin headers, we also offer a range of other electronic components, including energy storage cables, automotive wire harnesses, and other cables. Our company has been serving the electronics industry for many years, and we have built a reputation for providing high-quality products and excellent customer service.

If you need pin headers or any other electronic components, don’t hesitate to contact FPIC. Our team of experts is always ready to help you find the perfect solution for your needs.

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Energy Storage Connectors: Powering the Future of Renewable Energy

energy storage connector

As the world shifts towards renewable energy sources, energy storage solutions are becoming increasingly important. Energy storage connectors play a critical role in connecting energy storage systems to power grids, ensuring reliable and efficient energy transfer. At FPIC, we offer a range of high-quality energy storage connectors to meet the needs of the renewable energy industry.

Our energy storage connectors are designed to meet the unique demands of energy storage systems. They are available in various sizes, current ratings, and voltage classes to accommodate different applications. Our connectors are also made from high-quality materials, such as copper and aluminum, to ensure durability and reliability.

Energy storage connectors

Energy storage connectors

Energy storage connectors are critical components of energy storage systems. They enable the transfer of electrical energy from the storage system to the grid, ensuring a stable and reliable power supply. The connectors must be able to handle high current levels and withstand the harsh operating conditions of energy storage systems.

At FPIC, we understand the importance of energy storage connectors in renewable energy systems. That’s why we offer a range of connectors that meet the highest quality standards. Our connectors are tested for reliability, durability, and performance, ensuring that they can handle the demands of energy storage systems.

In addition to energy storage connectors, we also offer a range of other electronic components, including automotive wire harnesses, pin headers, and other cables. Our company has been serving the renewable energy industry for many years, and we have built a reputation for providing high-quality products and excellent customer service.

If you need energy storage connectors or any other electronic components, don’t hesitate to contact FPIC. Our team of experts is always ready to help you find the perfect solution for your renewable energy needs.

 

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