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But we are proud to say that FPIC contributed 211 entries already.
Connector failures can result from contact wear, fretting corrosion, poor crimping, overheating, vibration, contamination, and improper mating. This guide explains how to identify root causes and improve connector reliability through design, manufacturing, testing, and validation.
Effective connector shielding requires more than a metal shell. This guide explains shield termination, grounding, 360° coverage, backshell design, and EMC validation for reliable EMI protection.
Connector plating directly affects electrical stability, corrosion resistance, wear performance, contact resistance and service life. This guide explains how tin, gold and silver plating work, why plating thickness matters, how underplating supports reliability, and how engineers should select connector plating based on application requirements.
Connector material selection directly affects electrical performance, mechanical strength, thermal stability, corrosion resistance, sealing, and service life. This guide explains how engineers can select housing resins, contact alloys, plating systems, seals, and related materials according to actual application requirements.
Automotive connectors may pass initial electrical tests but still fail after long-term vibration. This guide explains how contact micro-movement, fretting corrosion, terminal retention, connector locking, PCB headers, and harness strain affect long-term connection reliability.
Amphenol and TE Connectivity reported strong first-half momentum in 2026, while privately held Molex accelerated product and acquisition activity. This analysis compares the available evidence, identifies the technologies driving demand, and explains where FPIC’s custom connector and cable assembly capabilities fit within a market increasingly shaped by AI infrastructure, grid modernization, higher power density and next-generation transportation.
Connector miniaturization enables smaller and more compact electronic systems, but reducing connector size introduces challenges in electrical performance, mechanical reliability, thermal management, manufacturing precision, and service life.
Connector tolerance control is essential for maintaining consistent mating performance, contact reliability, dimensional accuracy, interchangeability, and production yield during mass production.
Moving from 1500V to 2000V can reduce current and resistive loss at the same power, but it also raises insulation, thermal, cable, and validation requirements across the complete BESS.
This article explains how spring force design influences connector contact performance, including contact pressure, electrical resistance, durability, and reliability in demanding applications.
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