SPS Expo 2025 FPIC

The SPS – Smart Production Solutions 2025 exhibition is now in full swing in Nuremberg, Germany, and FPIC is honored to participate once again in this world-class industrial automation event. As one of the most influential exhibitions in the global smart manufacturing field, SPS gathers leading brands, engineers, manufacturers, and suppliers from across the world—bringing together cutting-edge innovations in automation, electrical engineering, connectivity, and digital transformation.

This year’s exhibition demonstrates a remarkable increase in both scale and technical depth. Hall 10, where FPIC is located at Booth 503, brings together many internationally renowned companies such as TE Connectivity, HARTING, Molex, TDK, LAPP, Binder, and Murata. Standing alongside these top-tier brands highlights FPIC’s growing global capabilities and recognition in the industrial connector sector.


Show Highlights: High Visitor Traffic & Strong Technical Engagement

From the moment the show opened, FPIC’s booth experienced continuous and enthusiastic visitor flow. Engineers, procurement teams, system integrators, and product developers visited us to discuss customized solutions, technical requirements, and long-term cooperation possibilities.

What impressed visitors most was FPIC’s strong combination of R&D capability, manufacturing reliability, and fast response advantages, all embodied in our diverse product portfolio.

Our on-site team—comprising two Business Supervisors, our Sales Director, and our R&D Director—held deep technical discussions with customers, shared application insights, and demonstrated FPIC’s engineering strength and problem-solving capabilities.

SPS Expo 2025 FPIC SPS Expo 2025 FPIC


FPIC’s Featured Products at SPS 2025

FPIC presented a comprehensive range of industrial connection technologies widely used in automation, robotics, machinery, energy storage, and electrical systems.

Circular Connectors

Available in multiple sizes, coding options, and materials, our circular connectors deliver stable signal and power transmission under harsh industrial conditions.

Push-Pull Self-Locking Connectors

Designed for industries requiring quick, secure, and reliable mating—medical devices, measurement instruments, industrial robotics—featuring 360° shielding and high durability.

⭐ Heavy-Duty Connectors

Engineered for high-current, high-vibration, and harsh-environment applications in industrial automation and machinery.

Precision Metal Parts

Manufactured using CNC machining, stamping, turning, and custom metal fabrication, ensuring high dimensional accuracy and stable performance.

Customized Wiring Harness Assemblies

Covering energy storage systems, industrial equipment, robotics, automotive applications, medical devices, and more.
With VDA 19.1 compliance, ISO13485 and ISO45001 certifications, and a dedicated cleanroom, FPIC ensures the highest level of quality and reliability.

Energy Storage Connectors (up to 1500V / 400A)

Our newest high-voltage ES connector series attracted significant interest, featuring:

  • Touch-proof interface

  • 360° rotatable plug

  • UL4128 compliance

  • IP67 sealing

  • Zero-risk development & full customization
    Ideal for battery energy storage systems (BESS) and industrial power storage solutions.


FPIC’s Manufacturing & R&D Strength

Visitors were impressed with FPIC’s ability to provide end-to-end solutions, including:

  • Product R&D and engineering support

  • Rapid prototyping

  • Advanced tooling development

  • High-volume production

  • Complete laboratory testing

  • Strict quality management system

FPIC holds multiple global certifications, including:
IATF16949, ISO9001, ISO14001, ISO13485, ISO45001, UL, TUV, and full compliance with RoHS/REACH.

Our in-house laboratory further strengthens customer confidence with comprehensive electrical, environmental, and mechanical testing capabilities.

SPS 2025 FPIC


About SPS – Smart Production Solutions

SPS is one of Europe’s most important industrial automation exhibitions.
The show features the full spectrum of smart factory technology:

  • Industrial connectivity & communication

  • Sensors and IoT solutions

  • Robotics and motion control

  • Electrical engineering

  • Industrial power systems

  • Smart equipment and automation software

With tens of thousands of professional visitors each year, SPS provides a valuable platform for innovation exchange, strategic cooperation, and international networking.


We Welcome You to Visit FPIC – Booth 503, Hall 10

Whether you need industrial connectors, energy storage connectors, wiring harness assemblies, circular solutions, metal parts, or full engineering support, FPIC is ready to provide fast, flexible, and focused service.

📍 Booth 503, Hall 10
📅 November 25–27, 2025
🎟 Free Tickets: [email protected]
🌐 Website: www.fpiconn.com

We sincerely invite all customers, partners, and industry experts to visit our booth, discover new technologies, and explore future cooperation.

FPIC – Empowering Every Encounter
Fast • Flexible • Focused

Heavy-duty Connectors

Why Heavy-Duty Connectors Are Essential for Modern Industrial Systems

In today’s rapidly evolving industrial landscape—where automation, smart factories, and high-power equipment are becoming the new normal—the demand for reliable, robust, and safe electrical interconnections has never been greater. At the core of these systems lies a small yet critical component: the heavy-duty connector.

Engineered for harsh environments and high-current applications, FPIC’s heavy-duty connectors provide the durability, stability, and safety required for modern industrial operations. With advanced housing materials, flexible wiring options, and versatile locking mechanisms, our HDC series ensures long-term reliability in the toughest conditions.

Heavy-duty Connectors


What Makes Heavy-Duty Connectors So Important?

1. Built for Harsh Environments

Industrial systems often operate in areas exposed to dust, moisture, oil, vibration, and temperature extremes. Heavy-duty connectors are designed with reinforced housings, precision sealing, and reliable locking systems to ensure stable performance in these demanding conditions.

2. Reliable Power & Signal Transmission

From industrial automation to robotic systems, machines rely on stable electrical interfaces. HDC solutions offer:

  • Strong mechanical retention

  • High current-carrying capability

  • Secure grounding structures

  • Long-term performance across thousands of cycles

This ensures continuity and prevents system failures that could lead to costly downtime.

3. Versatility for Complex Systems

Modern equipment requires flexible interconnection options. FPIC’s heavy-duty connectors support:

  • Multiple pin configurations (10P, 16P, 32P…)

  • Various wiring methods (spring clamp, crimp, screw)

  • Side-entry and top-entry cable options

  • Single or double locking mechanisms

This versatility allows easy integration with a wide range of industrial applications.


FPIC Heavy-Duty Connector Series Overview

HDC-HA Series

Engineered for flexible installation and strong mechanical protection.
Key attributes include:

  • Multiple housing materials: die-cast aluminum, zinc alloy

  • Wide pin count options: 10P / 16P / 32P

  • Top-entry & side-entry cable orientation

  • Safe grounding protection

  • Waterproof, dustproof, fast installation

HDC-HE Series

Designed for high-temperature and high-stress environments.
Key attributes include:

  • Excellent temperature resistance: –40°C ~ 150°C

  • Gold and silver terminal plating options

  • Single-lock and double-lock systems

  • Grounding protection for enhanced safety

  • Multiple wiring methods: spring clamp, crimp, screw

  • Waterproof, dustproof performance for harsh environments


Why Choose FPIC Heavy-Duty Connectors?

With 23 years of industry expertise, FPIC brings proven engineering capabilities and manufacturing reliability to every connector we produce.

Our Advantages

  • Automated production + CCD inspection for consistent quality

  • IATF 16949 certified and VDA 19.1 compliant

  • Trusted Tier-2 supplier to BMW, VW, Porsche, Renault, Ford

  • Strong OEM/ODM customization capabilities

  • Zero-risk development from concept to mass production

Whether for robotics, machinery, new energy platforms, automotive systems, or industrial automation, FPIC provides reliable heavy-duty connectors designed to meet global standards.


Applications Across Modern Industries

FPIC’s heavy-duty connectors are widely used in:

  • Industrial automation & machinery

  • Robotics & motion control systems

  • Power distribution and energy storage

  • Transportation equipment

  • Outdoor equipment & harsh environmental systems

Their durability and safety make them ideal for demanding scenarios where ordinary connectors cannot perform.


Conclusion

As industries continue to push toward higher efficiency, stronger performance, and more intelligent operations, heavy-duty connectors play a critical role in enabling safe, stable, and long-lasting interconnections.

FPIC’s HDC series is built to withstand real-world challenges—delivering the reliability and performance required for modern industrial systems.

📩 For samples, engineering support, or OEM/ODM customization:
[email protected]

terminals

Electrical terminals play a critical role in every interconnect system. Whether used in automotive electronics, industrial equipment, new energy systems, or consumer devices, the quality of a terminal directly affects conductivity, mechanical stability, and long-term reliability.

With 23 years of precision manufacturing experience, FPIC provides a full range of customized terminals, including press-fit terminals, composite terminals, crimp terminals, and special terminals designed for complex applications. Our comprehensive R&D and automated production capabilities allow us to support both rapid prototyping and high-volume mass production for global customers.


Why Terminals Matter in Modern Electronics

As devices become more compact and performance-driven, terminals must deliver:

  • Stable electrical conductivity

  • Mechanical strength under vibration

  • Heat resistance and corrosion resistance

  • Precise tolerances for automated assembly

  • Long-term durability over thousands of cycles

High-quality terminals ensure secure connections and reduce failure rates in demanding environments such as automotive, industrial automation, robotics, and energy storage systems.

FPIC’s terminal solutions are engineered to meet these requirements under strict automotive-grade standards.

terminals


1. Press-Fit Terminals

Press-fit terminals are designed for solderless PCB insertion, providing secure mechanical retention and excellent conductivity. They allow for:

  • Heat-free PCB assembly

  • Reduced production defects

  • Strong insertion force retention

  • High current-carrying capability

FPIC offers fully customized geometries, plating options, and materials. Our terminals comply with automotive cleanliness and dimensional requirements suitable for high-reliability applications such as car electronics, control units, and power modules.


2. Composite Terminals

Composite terminals integrate multiple metal structures into a single component—ideal for customers requiring complex performance characteristics.

Advantages include:

  • Engineered multi-layer designs

  • Improved structural strength

  • Optimized current paths

  • High precision for automated assembly

FPIC utilizes advanced stamping, welding, and component integration processes to deliver composite terminals tailored to unique product requirements.


3. Crimp Terminals

Crimp terminals remain one of the most widely used terminal types, providing secure wire-to-terminal contact through controlled deformation.

FPIC’s crimp terminals offer:

  • Reliable pull-out force

  • Consistent crimp height tolerances

  • Compatibility with automatic crimping equipment

  • High-speed mass production

These terminals are ideal for wire harnesses, automotive connectors, industrial control systems, and many other wiring applications.


4. Customized Terminal Solutions

FPIC specializes in developing fully customized terminals based on customer drawings, electrical requirements, and end-use applications.

Customization includes:

  • Unique shapes and locking structures

  • Plating materials and thickness (e.g., gold, tin, silver)

  • High-temperature and high-voltage performance

  • Multi-step forming and progressive stamping

  • Surface treatments and secondary machining

All terminal projects follow a zero-risk development process, covering simulation, prototyping, validation, and mass-production readiness.


FPIC’s Manufacturing Strengths

Automated Production

Our stamping and terminal assembly lines are fully automated, ensuring:

  • High precision forming

  • Consistent quality

  • Lower defect rates

  • High throughput capacity

Automotive-Grade Quality

FPIC meets global standards, ensuring long-term reliability:

  • IATF 16949 certified

  • VDA 19.1 / ISO 16232 cleanliness compliant

  • Terminal plating reliability tested for corrosion, wear, and conductivity

Trusted by Global Brands

FPIC is a Tier-2 supplier to major automotive manufacturers such as:
BMW, VW, Porsche, Renault, Ford, and many others.

This reflects our ability to deliver stable quality, fast response, and scalable production capacity.


Applications of FPIC Terminals

Our terminals are used across:

  • Automotive control modules

  • Energy storage systems

  • Industrial machinery

  • Robotics & automation

  • Communication devices

  • Consumer electronics

  • Medical equipment

Every terminal is engineered to provide stable performance even in harsh or high-demand environments.


Conclusion

Terminals may be small components, but they are essential for the reliability of any electrical system. With advanced engineering, automated production, and strict quality controls, FPIC delivers terminal solutions that meet the evolving needs of global industries.

Whether you need press-fit, composite, crimp, or fully customized terminals, FPIC provides end-to-end support from concept to mass production.

📩 Contact FPIC: [email protected]
🔗 https://fpiconn.com

KONE Finland

To deepen customer relationships and explore future collaboration opportunities, Shenzhen Forman Precision Industry Co., Ltd. (FPIC) recently paid a business visit to one of its long-term strategic partners — KONE Finland, a global leader in the elevator and escalator industry.

Founded in Finland, KONE operates in nearly 70 countries worldwide, serving more than 600,000 customers with innovative solutions that move over one billion people every day. FPIC is honored to be one of KONE’s trusted connector suppliers, providing high-quality industrial and electronic connector solutions that contribute to the safety, reliability, and efficiency of their products.


🤝 Strengthening Partnership Through Direct Communication

During the visit, FPIC’s sales and engineering representatives met with KONE’s procurement and technical teams for in-depth discussions on ongoing projects and future cooperation.
Both sides exchanged insights on product optimization, supply chain efficiency, and new product development.

The visit not only reinforced FPIC’s understanding of KONE’s evolving needs but also reflected FPIC’s proactive service philosophy — “Customer first, innovation-driven, and quality-focused.”

KONE Finland


⚙️ Reliable Connector Solutions for Global Leaders

Over the years, FPIC has been providing KONE with customized connector solutions that meet strict performance and safety standards for elevator and escalator systems.
Our products are designed to withstand vibration, temperature variation, and long operational lifespans, ensuring stable performance and easy installation in complex industrial environments.

FPIC’s IATF 16949, ISO 9001, ISO 14001, and VDA 19.1 certifications, combined with our advanced in-house laboratory and end-to-end production capabilities, ensure every product meets international standards and customer expectations.


🌍 Long-Term Cooperation and Future Outlook

FPIC’s partnership with KONE is built on trust, quality, and continuous improvement. Through this visit, both companies reaffirmed their commitment to mutual growth and technological innovation.

The meeting also laid a solid foundation for future collaborations in smart connectivity, energy-efficient systems, and new-generation elevator technologies — helping to push forward the shared vision of sustainable development and intelligent manufacturing.

“It’s our great honor to be part of KONE’s global supply network. FPIC will continue to provide reliable, innovative connector solutions and excellent technical support for our long-term partners,” said FPIC’s international business team.


💡 FPIC — Your Trusted Connector Partner

At FPIC, we believe that long-term partnerships are built through quality, reliability, and trust.
By actively visiting and communicating with our customers around the world, we stay close to their needs and provide solutions that empower their success.

We look forward to deepening our cooperation with KONE and more global partners, continuing to connect innovation and excellence across industries.

press-fit terminals

FPIC’s Precision Metal Terminals Redefine Reliability for New Energy Vehicles

In the rapidly evolving world of electric vehicles (EVs) and energy storage systems (ESS), every connection matters. Behind the silent efficiency of a battery pack lies a complex web of conductors, sensors, and signal interfaces — all of which must perform flawlessly under vibration, heat, and extreme environmental conditions.

Traditionally, engineers relied on solder joints to attach sampling wires or signal leads to printed circuit boards (PCBs). However, as vehicles endure long-term vibration and frequent temperature changes, solder points can crack, loosen, or fail — leading to signal interruptions, system alarms, and even vehicle shutdowns.

To eliminate this hidden risk, the industry has embraced a new generation of eyelet terminals (also known as fish-eye terminals) — a zero-solder, press-fit connection technology that has become the benchmark for safety and reliability in modern EV battery systems.


1️⃣ Zero-Solder Technology for Reliable, Long-Term Connections

Eyelet terminals replace traditional soldering with mechanical press-fit technology.
Each terminal is precisely inserted into a plated through-hole on the PCB, forming a gas-tight, cold-welded mechanical bond without heat or solder.

This approach eliminates problems like cold joints, thermal stress, and oxidation, ensuring stable electrical conductivity throughout the battery’s life cycle.
For high-current and high-vibration applications, it offers a proven reliability advantage — meeting the demanding standards of automotive-grade safety.


2️⃣ Optimized Contact Design for Signal Integrity

The terminal’s unique spring-like geometry maintains constant pressure within the hole, minimizing contact resistance and ensuring low temperature rise even under heavy current flow.

By preserving signal integrity in high-load environments, eyelet terminals ensure accurate battery monitoring, voltage sensing, and cell balancing — critical to the safe operation of every EV.


3️⃣ Higher Assembly Efficiency, Lower Manufacturing Risk

Eyelet terminals simplify the manufacturing process by eliminating the need for soldering, flux cleaning, and heat management.
This leads to:
Shorter assembly cycles
Lower defect rates
Improved automation compatibility

For large-scale EV battery production, such as power battery modules and BMS systems, this technology significantly improves throughput, consistency, and process control — perfectly aligning with the industry’s move toward smart manufacturing.


4️⃣ Eco-Friendly Manufacturing for a Sustainable Future

Since no solder or flux is required, press-fit terminal production avoids emissions from solder fumes and reduces waste from cleaning chemicals.
This aligns perfectly with the environmental, social, and governance (ESG) objectives of leading automotive OEMs — supporting green manufacturing and sustainability throughout the supply chain.


5️⃣ Vibration Resistance and Structural Reinforcement

FPIC’s eyelet terminals feature a preformed elastic zone that absorbs vibration and compensates for mechanical stress.
Combined with over-molding technology, this ensures that the terminal remains firmly anchored to the PCB — even under severe vibration and impact.

The result: no loosening, no micro-cracks, and no signal failure, even after tens of thousands of vibration cycles.


6️⃣ Performance in Extreme Environments

Through advanced materials and precision forming, FPIC’s terminals achieve wide temperature tolerance (-40°C to +125°C), excellent corrosion resistance, and stable contact pressure over the product’s full lifecycle.

Whether it’s a fast-charging EV at 125°C, a cold-start at -40°C, or coastal salt-fog exposure, FPIC’s terminals maintain consistent performance and safety.


7️⃣ Full Lifecycle Reliability Testing

Every FPIC eyelet terminal undergoes comprehensive testing in our in-house laboratory, including:

  • Insertion & extraction force validation

  • Thermal cycling and vibration endurance

  • Temperature rise testing

  • Corrosion resistance & salt spray testing

  • Dimensional inspection via KEYENCE systems

This ensures each part meets the highest standards of IATF 16949, ISO 9001, and VDA 19.1 for automotive components — guaranteeing full traceability and reliability across the production chain.


8️⃣ Expanding Applications in EV and Energy Storage Systems

From battery module assemblies and power distribution units (PDUs) to on-board chargers and energy storage containers, eyelet terminals are enabling modular, maintainable, and scalable designs for the new energy era.

Their plug-and-play, serviceable design not only enhances system safety but also streamlines assembly, repair, and recycling — providing an ideal foundation for next-generation solid-state and sodium-ion batteries.


FPIC: Your Reliable Partner for Automotive Metal Components

At Shenzhen Forman Precision Industry Co., Ltd. (FPIC), we specialize in precision metal stamping, CNC machining, and connector component development for the world’s leading automotive and energy companies.

Our machined eyelet terminals combine precision engineering, material innovation, and mass-production capability to ensure the best balance of performance, quality, and cost efficiency.

With decades of expertise and fully certified systems (IATF 16949, ISO 9001, ISO 14001, ISO 13485, and VDA 19.1), FPIC provides customized terminal designs, prototype development, and mass production solutions — all supported by advanced laboratory validation and automated manufacturing lines.

press-fit terminals

Press Fit


Connecting the Future of Electrification

As EVs and energy storage systems become smarter and more powerful, every connection must be stronger, safer, and more reliable than ever before.
FPIC’s eyelet terminal solutions are engineered to make that possible — enabling a safer, cleaner, and more efficient electrified world.

📩 Contact FPIC for customized terminal or connector solutions:
[email protected]
🌐 www.fpiconn.com

EV high voltage connectors

AI and New Energy Redefine the Connector Market — FPIC Accelerates Innovation in Automotive Connectivity

The global connector industry is undergoing a new wave of transformation. As leading connector giants TE Connectivity, Amphenol, and Aptiv released their latest financial reports, it has become evident that the forces driving market growth have shifted — from large-scale expansion to technology-driven innovation and application-specific performance.

Amid this evolution, AI computing infrastructure, new energy electrification, and advanced communication systems have become the three key growth engines shaping the future of the connector market.


1. Global Leaders Show Diverging Growth Paths

TE Connectivity: Stable Growth Driven by Industrial and Energy Segments

TE Connectivity achieved record revenue of US$4.53 billion in Q3 FY2025, up 14% year-over-year, led by its Industrial Solutions segment, which grew 30%.
This growth was mainly powered by AI data center interconnect solutions and renewable energy applications, including smart grids and clean energy systems.

Although its automotive segment only grew modestly by 2.8%, TE’s exposure to Chinese EV innovation offset global automotive slowdowns — with its HVA280 high-voltage connectors serving 800V platforms such as Xiaomi YU7 and Li Auto i8.

Amphenol: Leading the Market with AI and Communication

Amphenol posted a striking 57% revenue increase, the highest among the three, driven by AI data center interconnects, 5G, and energy transition applications.
Its communication solutions segment surged 101% year-over-year, fueled by demand for 224G high-speed backplane connectors and RF systems.
Amphenol’s active presence in China — with over 60 local facilities — shows the importance of localization and rapid manufacturing response.

Aptiv: Transitioning Through Electrification

Aptiv recorded US$5.21 billion in Q2 FY2025, up 3%, reflecting modest growth amid industry transition. Its Power Distribution Systems grew 7%, driven by rising EV high-voltage wiring harness demand, while the Advanced Safety & User Experience segment dipped slightly due to ADAS market delays.
The company continues investing heavily in China, with new R&D centers, smart manufacturing plants, and EV-focused connector factories in Changshu and Anting.


2. Market Trends: AI, New Energy, and Communication Infrastructure Lead the Way

AI & Data Center Expansion

The rise of AI computing power and hyperscale data centers has turned high-speed interconnects into essential infrastructure.
Connectors supporting 224G–800G bandwidth, low-loss signal transmission, and high-density design are now crucial for 5G-A, cloud computing, and AI training systems.

Electrification & Energy Storage

The global shift toward EVs and energy storage systems (ESS) is creating surging demand for high-voltage (800V–1500V) and high-current (350A–400A) connectors.
These connectors must combine compact design, thermal stability, safety, and long cycle life, particularly for battery packs and inverter systems.

5G-A & Satellite Communication

Emerging 5G-A base stations and low-orbit satellite networks are generating new connector demand — from mmWave RF connectors to space-grade interconnects that can handle extreme environments.


3. Industry Shift: From Scale Expansion to Technical Depth

The connector industry is no longer competing on production scale alone. Success now depends on:

  • Technical innovation and R&D capabilities,

  • Scenario-specific design expertise, and

  • The ability to deliver custom-engineered, high-reliability solutions for fast-evolving markets like AI and electrification.

This transformation highlights the growing importance of specialized manufacturers that combine agility, quality, and cost-effectiveness — precisely where Forman Precision (FPIC) stands out.


4. FPIC: Driving the Next Generation of Automotive Connectivity

As a professional automotive connector and cable assembly manufacturer, FPIC integrates design, development, validation, and manufacturing under one system — certified by IATF 16949, ISO 9001, ISO 14001, ISO 13485, and VDA 19.1.

High-Performance Automotive Connectors

FPIC’s automotive and energy storage connectors are designed for 1500V systems, capable of handling 350A–400A continuous current with excellent temperature rise control and IP67/IP68 protection.
Through precision machining, optimized contact geometry, and advanced materials, FPIC ensures low resistance, high durability, and stable performance even under extreme vibration and thermal cycling.

EV high voltage connectors

Customization & Co-Development

FPIC supports full customization — from connector geometry to overmolded wiring harness integration — enabling clients to shorten development cycles and reduce total system cost.
Its cleanroom assembly lines and in-house laboratory enable comprehensive mechanical, electrical, and environmental testing, including:

  • Salt spray & vibration tests

  • Thermal shock & temperature rise analysis

  • Crimp force monitoring

  • X-ray internal inspection

Innovation for Energy Storage & Electrification

FPIC’s R&D team is actively developing next-generation 1500V 400A connectors and integrated cable assemblies tailored for EVs, battery systems, and renewable energy applications — combining safety, reliability, and scalability for global customers.


5. FPIC’s Commitment: Quality, Partnership, and Progress

At FPIC, we believe that the future of connectivity lies in precision, reliability, and collaboration.
As the global connector market evolves toward AI-driven intelligence and green electrification, FPIC remains committed to providing end-to-end engineering solutions that empower customers to lead in their industries.


📩 Contact FPIC for Customized Automotive Connector Solutions
✉️ [email protected]
🌐 www.fpiconn.com

customized automotive connectors

How Quality, Customization, and Innovation Define the Future of Automotive Connectors

The global connector market continues to evolve rapidly, driven by electrification, energy transformation, and digital intelligence. According to the latest market analysis from leading connector manufacturers such as TE Connectivity, Amphenol, and Aptiv, growth remains uneven across sectors — but automotive connectors, particularly those used in new energy vehicles (NEVs) and energy storage systems, stand out as one of the strongest engines of demand.

As a trusted global connector manufacturer, Shenzhen Forman Precision Industry Co., Ltd. (FPIC) is committed to staying at the forefront of this transformation, providing certified, customizable, and high-performance connector solutions that meet the stringent requirements of modern automotive systems.


Global Market Insights: Three Forces Shaping Connector Demand

1️⃣ Electrification and Energy Storage

The shift toward electric mobility and renewable energy continues to expand the use of high-voltage, high-current connectors. Automotive and energy storage applications now require connectors capable of handling up to 1500V and 400A, while ensuring safety, reliability, and long service life under harsh environmental conditions.

2️⃣ Digital and High-Speed Data Transmission

AI, advanced driver assistance systems (ADAS), and vehicle-to-everything (V2X) communication are creating new demand for high-speed signal connectors with robust shielding and low latency. This trend is further accelerating as automakers adopt intelligent architecture and centralized computing platforms.

3️⃣ Localization and Value Optimization

While global giants such as TE Connectivity and Amphenol lead with large-scale solutions, more OEMs and Tier-1 suppliers are turning to flexible, local manufacturing partners that can offer cost-effective, customized, and audit-ready solutions — an area where FPIC demonstrates significant competitive advantages.


FPIC Automotive Connectors: Precision, Safety, and Innovation

At FPIC, we design and manufacture automotive connector systems that combine mechanical precision, electrical reliability, and environmental endurance.
Our automotive solutions cover a wide range of applications, including battery systems, inverters, on-board chargers, signal and power distribution, and high-voltage harness assemblies.

customized automotive connectors

🔧 Certified Quality

All FPIC automotive connectors are manufactured under globally recognized standards:

  • IATF 16949, ISO 9001, ISO 14001, ISO 13485, ISO 45001, and VDA 19.1

  • Stringent process cleanliness and quality traceability throughout production

  • Fully equipped in-house laboratory for environmental, mechanical, and electrical testing, including:

    • Thermal shock & temperature rise testing

    • Salt spray & vibration testing

    • Insulation resistance & dielectric strength testing

    • X-ray imaging & KEYENCE dimensional inspection

    • Crimp force analysis and plug-in/out durability tests
      our laboratory

⚙️ Customization for Every Platform

FPIC offers end-to-end customization — from design concept to production:

  • IP67/IP68 sealing, EMI shielding, and keying/coding options

  • Flexible pin layouts, plating thickness, and housing configurations

  • Integration with wiring harness assemblies for complete energy systems

Our engineering team collaborates closely with customers to deliver prototype samples, validation testing, and mass production readiness according to PPAP, APQP, and DFMEA processes.

FPIC Customization Solution steps

🔬 Innovation in Development

FPIC’s R&D center continuously develops next-generation automotive connectors for EV and ESS platforms — balancing high current-carrying performance, compact design, and cost efficiency.
Ongoing projects include 1500V 400A energy storage connectors, combining enhanced conductivity with improved safety and reduced assembly complexity.


Why OEMs and Tier-1s Choose FPIC

Certified Quality Systems – IATF 16949 and VDA 19.1 ensure audit-ready production.
Full In-House Testing – Verification from prototype to SOP, ensuring reliability.
Rapid Customization – Flexible designs, fast sampling, and quick validation cycles.
One-Stop Solution – Connectors, cable assemblies, and harness integration under one roof.
Competitive Value – Tier-one performance with optimized cost and local manufacturing support.


FPIC’s Vision: Reliable Connection for a Smarter, Greener Future

The connector industry is at the heart of every technological revolution — from electrification to intelligent mobility.
FPIC’s mission is to empower global customers with high-quality, innovative connector solutions that enable safer, cleaner, and smarter energy systems.

With over 20 years of precision manufacturing experience, FPIC continues to expand its role as a trusted global partner in the automotive and energy sectors — delivering connection technology that drives progress.


📩 Contact Us
For technical support or customized automotive connector solutions, please contact:
[email protected]
🌐 www.fpiconn.com

UK Client

At Shenzhen Forman Precision Industry Co., Ltd. (FPIC), we are proud to deliver high-performance energy storage connectors and customized wire harness solutions to global customers. A recent collaboration with a client from the United Kingdom highlights our strengths in quality, compliance, and innovation.

Meeting UK Customer Needs in Energy Storage

The UK customer was searching for a reliable partner to provide energy storage connectors combined with harness assemblies that meet high-voltage and high-current requirements. They were impressed with FPIC’s proven product performance:

  • 1500V, 350A energy storage connectors

  • ✅ Certified by UL, TUV and compliant with ISO 9001, ISO 14001, IATF 16949, and ISO 13485

  • ✨ Strong design, R&D, and assembly capabilities for customized solutions

The combination of certifications, proven test results, and our professional engineering support gave the customer full confidence in FPIC’s capabilities.

On-Site Visit and Strong Recognition

During their visit to FPIC, the customer conducted a comprehensive evaluation of our factory, certifications, and production systems. They were particularly impressed by our in-house laboratory, which ensures every connector and harness is tested to the highest standards.

Advanced In-House Testing Capabilities

At FPIC, our laboratory is fully equipped for environmental, mechanical, and electrical performance testing. Key equipment includes:

  • Insertion & withdrawal force testers

  • Fluorescent coating thickness gauges

  • X-RAY spectrometers & X-RAY imaging systems

  • Thermal shock chambers & temperature rise testers

  • Drop test machines & cable bending testers

  • Transportation vibration testers

  • Horizontal & vertical flame testers

  • High-temperature reflow ovens

  • KEYENCE one-click programmable dimensional testers

  • Smart current-carrying capacity testers for high-current ESS applications

These capabilities ensure comprehensive testing, quality control, and product reliability from R&D through mass production.

UK Client

Building Trust and Long-Term Partnership

The UK customer expressed strong recognition of FPIC’s certifications, laboratory facilities, and testing systems, and highlighted our business professionalism and technical expertise. As a result, they expressed deep trust and confirmed a long-term cooperation plan for energy storage connectors and harness assembly projects.

Conclusion

This customer testimonial highlights FPIC’s ability to provide certified, high-voltage energy storage solutions with full in-house testing and strict quality assurance. With our end-to-end capabilities—from design and prototyping to testing and mass production—we continue to be a trusted partner for customers worldwide.

Interested in certified energy storage connectors and harness assemblies? Contact us at [email protected].
Learn more: www.fpiconn.com

Circular connector client

At Shenzhen Forman Precision Industry Co., Ltd., we are dedicated to delivering cost-effective, customizable, and high-performance connector solutions. Recently, a customer from Russia visited our company to discuss a potential distribution partnership for circular connectors in Russia and surrounding markets.

Exploring Alternatives to International Brands

The Russian client recognized the dominance of major brands such as LEMO, ODU, Amphenol, TE Connectivity, and Fischer in the circular connector industry. However, they also noted that Forman’s products present a strong alternative solution:

  • High performance at a competitive price

  • 100% customization support to fit unique application needs

  • Zero-risk development process with full engineering collaboration

  • Compliance with international certifications for reliability and safety

This combination of cost-effectiveness and technical flexibility makes our connectors a highly attractive choice for distributors aiming to expand in competitive markets.

Customized Solutions & Distribution Plan

During the meeting, we presented tailored proposals covering both product development and distribution models. The customer was impressed by our ability to adapt solutions quickly and provide clear, reasonable plans.

They expressed strong satisfaction with our technical expertise, business support, and competitive positioning, confirming their intent to pursue a long-term distribution partnership with Forman.

Circular connector client

Building Strong Global Partnerships

This case highlights Forman’s ability to not only provide OEM/ODM connector solutions but also to support strategic partnerships with distributors worldwide. With our end-to-end services—from R&D and prototyping to testing and mass production—we empower customers to bring high-value products to market quickly and effectively.

Interested in circular connector distribution opportunities or customized connector development? Contact us at [email protected].
Visit: www.fpiconn.com

Customer Testimonial

At Shenzhen Forman Precision Industry Co., Ltd. (Forman), building long-term partnerships with customers worldwide is at the heart of our business. A recent example is our ongoing cooperation with a valued customer from Russia, centered around the design and production of USB-A connectors.

Meeting Customer Needs with Customized USB-A Connectors

Several years ago, our Russian customer was searching for a stable, reliable, and high-quality USB-A connector solution for their products. Forman’s engineering team designed and delivered a customized USB-A connector that not only met the technical requirements but also offered:

  • Stable electrical performance for long-term use

  • Durable design suitable for demanding applications

  • Compliance with international standards such as RoHS, REACH, and UL

  • Cost-effective manufacturing with consistent quality

Our solution was quickly adopted, and since then, we have maintained a long-term and stable supply relationship for several consecutive years.

Customer Visit for New Project Development

Recently, the customer visited our headquarters in Shenzhen to review a new project under development. During the visit, they evaluated our R&D capabilities, laboratory facilities, and production lines.

They expressed high recognition of our:

  • Strong R&D and design capabilities for connector customization

  • Comprehensive quality and certification systems (ISO 9001, IATF 16949, ISO 14001, VDA 19.1)

  • Excellent business service and customer support throughout the collaboration
    Customer Testimonial

Building Trust Through Professionalism and Service

This visit further strengthened our partnership, with the customer expressing confidence in Forman’s ability to support both current and future projects. Our consistent delivery of quality products, professional engineering solutions, and responsive customer service has been the key to winning their trust and establishing long-term cooperation.

Looking Ahead

With this renewed cooperation, Forman is proud to continue supporting our Russian customer in USB-A connector solutions while expanding into new projects together. This case demonstrates our ability to combine engineering expertise, certified quality systems, and dedicated service to create value for customers worldwide.

Interested in customized USB-A connectors or other connector solutions? Contact us today at [email protected] for inquiries and collaboration opportunities.
Visit us: www.fpiconn.com